一种提升AutoForm分析效率的方法

介绍提高AutoForm软件分析效率的两种途径,分别是:针对每个零件制作各自的设置模板文件,通过引用模板文件,减少操作步骤,可节约分析时间15 min,同时将分析文件的存储空间减小到原来的45%左右;针对每个零件建立模面控制线数据库,通过引用控制线数据库,将拉延模面的建立的效率提高了20%,进而提高了整体分析效率。     

Dithizone,carminic acid and pyrocatechol violet dyes sensitized metal (Ho,Ba& Cd) doped TiO2/CdS nanocomposite as a photoanode in hybrid heterojunction solar cell

Considering the great importance of nanocomposite based photo-active nanomaterials for a variety of electronics, photonics and photovoltaics application, it is always worth considering to synthesize new hetreostructure. This paper describes the sol-gel and hydrothermal synthesis of metal (holmium, barium, and cadmium) doped TiO₂/CdS nanocomposites for photoanode applications. Various characterization techniques, including XRD, FTIR, UV–VIS, EDX, and SEM were used to examine the synthesized heterostructures. The band gap of pure TiO₂ NPs is 3.10 eV, which was effectively decreased to 2.16 eV by doping and coupling with CdS. The nanomaterial's crystallinity, crystallite size, morphology and elemental composition were determined by XRD, SEM and EDX, respectively. As sensitizers, the organic dyes dithizone, carminic acid, and pyrocatechol violet were used. FTIR was used to analyze the effective dye grafting on the surface of nanomaterials. In the presence of hole conducting P3HT polymer as solid state electrolyte, the sensitized materials were evaluated for solid state dye-sensitized solar cells. Compared to the reference device, Cd–TiO₂/CdS photosensitized using Pyrocatechol violet dye demonstrated the highest efficiency of 2.68% (0.82%). Other parameters of this device, including open circuit voltage (Voc) and short circuit current (Jsc), were determined to be 16.97 mA cm² and 0.41V, respectively.     

上升气泡内气溶胶沉降机理研究

气溶胶池洗过滤是反应堆严重事故中去除放射性源项的重要手段。本文以严重事故条件下上升气泡中气溶胶的滞留过程为背景，设计搭建了可视化单气泡鼓泡实验装置。通过该装置研究了气溶胶在上升气泡中的沉降效率，并与MELCOR中的气溶胶沉降模型计算结果进行了对比。结果表明，气溶胶沉降效率对气泡尺寸的变化较为敏感，当气体流量大于0.1 L/min时，气泡等效直径迅速增加，相应的气溶胶沉降效率快速降低；与MELCOR模型计算结果的对比表明，两者在总体趋势上呈现出较好的一致性，但计算结果低估了液相对气溶胶的实际去除能力，导致这种偏差的主要原因是气泡在上升过程中存在无规则的晃动以及气液界面的波动。     

磨料有序排布电镀砂轮的制备及其把持力研究

为解决电镀砂轮磨削加工中容屑空间不足的问题，采用点胶微粘接的方法制备了磨料有序排布的电镀砂轮，分析了磨料粘接效果和镀层力学性能。通过SEM分析了磨料/镀层/导电胶的结合界面，并进行了干磨削试验。研究结果表明，直径约为磨料粒径40%的胶点可粘接住磨料，单个胶点上粘接多颗磨料的占比小于6%；双脉冲电镀工艺制备的镀层显微硬度大于500HV，表层残余应力小于100MPa，磨料/镀层/导电胶之间的界面贴合紧密，无明显缺陷；砂轮在磨削时没有出现磨料脱落现象。     

Microwave hybrid fast sintering of red clay ceramics

This work aimed to examine the performance of the hybrid sintering of clay ceramic in a microwave furnace, compared to the sintering process in a conventional furnace. The raw materials were subjected to X-ray fluorescence, loss on ignition (LOI), X-ray diffraction, particle size distribution, real specific mass, and thermogravimetric analyses. The red clay ceramic mass was prepared, extruded, pre-sintered in a conventional furnace at 600°C/60 min, and sintered at temperatures between 700 °C and 1100 °C. The sintering conventional (resistive oven) was carried out for 60 min with a heating rate of 10°C/min. In the microwave furnace, the sintering times were 5, 10, and 15 min, with a heating rate of 50°C/min, with a sintering chamber coated with silicon carbide (susceptor). The sintered specimens were characterized according to linear shrinkage, water absorption, apparent porosity, apparent specific mass, X-ray diffraction, Raman spectroscopy analysis, spectroscopy analysis in the ultraviolet and visible regions, microhardness, and scanning electron microscopy. The results showed that microwave sintering promoted an increase in the microhardness and apparent specific mass, and reduction in water absorption and apparent porosity values, due to greater densification in the microstructure. The best results occurred for specimens sintered at 1100°C.     

Improved energy storage density and energy efficiency of Samarium modified PMNT electroceramic

We report the improved energy storage density and efficiency after 2.5% of Samarium substitution in ferroelectric Pb[(Mg_1/3Nb_2/3)_0.80Ti_0.20]O₃ (PMNT) electroceramic. The microstructure and surface morphology were analyzed and correlated with various functional properties. The energy storage density, leakage current density, ferroelectric and dielectric properties were investigated thoroughly, indicating that Samarium's substitution significantly modified the microstructure, the dielectric strength, breakdown electric field, and turned ferroelectric PMNT to relaxor ferroelectrics. Due to the relaxor nature, the gap between remanent polarization and maximum polarization increases with the substitution of Samarium in PMNT matrix, which further increases the recoverable energy storage density and energy efficiency. A nearly 100% increase in recoverable energy density and efficiency was obtained at an electric field strength of 35 kV/cm at room temperature (～296 K). The electroceramic shows maximum energy density near the ferroelectric phase transition temperature (325 K–345 K) region and provides a moderate energy storage density for possible applications in power microelectronics.     

应用变频器技术实现SO2风机节能改造

铜目前,硫酸车间制酸一系列共有三台SO2风机,这三台风机均采用液力耦合器的调速方式,这种方式可以实现无极调速,但是存在着传动效率低,耗能大的缺点,并且这三台风机均已使用20年以上,处于设备的中晚期,工作效率已大大降低。目前行业内,均采用先进的变频调速方式。使用变频器来控制风机的转速,可以极大的节省电能,尤其是在低负荷情况下,可以实现低转速运转,大大提高硫酸系统的综合能耗指标。     

汽蚀对离心泵性能影响的实验研究

离心泵长时间运转后,会出现危害严重的汽蚀现象,造成泵性能下降,严重时影响泵的效率、寿命,甚至造成离心泵内部部件损坏。文章通过改变进口压力的方法对单泵、双泵并联、双泵串联等工况下汽蚀对离心泵性能影响进行实验研究。结果表明:当进口压力小于输送液体的饱和蒸汽压时,液体开始发生气化并伴随气泡产生,表明泵内发生汽蚀;汽蚀初期离心泵的效率开始下降,但表现不明显;随着汽蚀不断增大至严重汽蚀区时,Q 1~η曲线出现陡坡,效率出现明显下降并伴随嗡响。实验证明采用提高泵的进口压力等措施可适当减小汽蚀对泵性能的不利影响。     

表面润湿性对梯形除雾器分离性能的影响

为解决实际工业中除雾器在高气速时分离效率明显降低的问题，利用除雾器分离实验装置，以水为实验介质，采用电火花线切割技术在叶片表面构建仿生微结构实现表面疏水化，考察了表面润湿性对除雾器分离效率和压降的影响。结果表明，仿生微结构的疏水功能和减阻效应良好，表面液膜的排液速率明显加快。当气速超过5 m/s时，其液膜厚度相对较薄，可有效抑制液滴的二次夹带，提升分离效率。同时，疏水型梯形除雾器内的流场分布较平缓，流动阻力小，总压降约为带钩型梯形除雾器的一半。因此，疏水型梯形除雾器兼具高效率和低阻力特性，综合分离性能最佳。     

基于α-FeOOH催化H2O2蒸气的低温烟气脱硝实验

针铁矿是分布广泛、储量丰富的铁氧化物，其主要成分为α-羟基氧化铁（α-FeOOH）。为了探究针铁矿在催化H₂O₂烟气脱硝反应中的性能，本文通过沉淀-水解法制备了α-FeOOH，并在自行搭建的实验台上开展了α-FeOOH催化H₂O₂的低温烟气脱硝实验研究，深入分析了H₂O₂流量、H₂O₂浓度、汽化温度、反应温度和共存气体浓度等工况参数对脱硝性能的影响。采用离子色谱（IC）分析了单独脱硝反应和同时脱硫脱硝反应后的含氧酸成分，结合各项表征分析技术考察了催化剂反应前后的理化特性和稳定性。实验结果显示，随着汽化温度和反应温度的升高，NO的脱除效率先增加后降低；增加H₂O₂浓度对脱硝效率有明显的促进作用。当汽化温度为140℃、反应温度为160℃时，以2.5mL/h注入10mol/L的H₂O₂脱硝效率达到80%。当SO₂浓度为1000μL/L时，脱硝效率提高至86.4%。离子色谱分析结果显示，单独脱硝反应和同时脱硫脱硝反应后含氧酸产物为HNO₃和H₂SO₄。反应前后催化剂的表征结果显示，α-FeOOH在脱硝反应后依然具有良好的稳定性，显示出针铁矿在低温烟气脱硝工艺中的潜在应用前景。